Fraunhofer Institute for Transportation and Infrastructure Systems IVI
Fraunhofer Institute for Transportation and Infrastructure Systems IVI

© Wim de Wulf

Development and Commissioning of New Vehicle Concepts

New vehicle concepts and comprehensive automation solutions for efficient transportation systems

We carry out the practical design process, testing, and commissioning of new vehicles that meet the growing demands for efficiency and sustainability in modern transportation systems.

Our focus is on three core areas: 

  • smart loading systems at depots and terminals,
  • automation solutions for intermodal freight transport,
  • innovative drive, steering, and sensor systems for commercial vehicles.

We cover the entire development chain—from concept development, simulation, and prototyping to field testing and system integration into existing operational processes.

Spotlight

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Shunting trailers without a tractor unit using an electrified converter dolly: one important step towards the autonomous depot.

E-Dolly – Technical Data

Applied in an EMS1/EMS2 high-capacity vehicle combination, the e-dolly could

  • reduce fuel consumption and CO₂ emissions when used with a conventional diesel tractor,
  • extend the electric range of a battery-electric tractor,
  • support vehicle performance on demanding routes.

On logistics terminals and yards it can independently move a coupled semitrailer in remote-controlled or autonomous operation.

  • easier handling of semitrailers (e. g., reversing towards loading ramp)
  • simplified coupling/uncoupling of long truck combinations
  • fully digitalized and automated cargo handling
  • increased operational efficiency

Geometry

  • Dimensions: 4,050 mm (5,900 mm) x 2,245 mm x 1,060 mm
  • Wheelbase: 1,700 mm
  • Weight: 4,700 kg

Powertrain

  • Driven axle: 250 kW ZF AVE130 low-floor axle
  • Battery: 73.5 kWh Akasol AKASystem150OEM37PRC Li-ion
  • Steering: BPW front axle, V-S-E steering system
  • Charging: CCS2, 22 kW, compatible with Underbody Charging System

Additional services

 

© Fraunhofer IVI

helyOS® control tower software framework for mobile machines

  • Networking and orchestration of mobile machines
  • Vendor-neutral and open source
More info
 

© Fraunhofer IVI

Support for the registration of vehicles and vehicle components

  • Project support or joint project work regarding aspects of functional safety
  • Development work in compliance with existing standards
  • Consulting on or performing of commissioning
More info

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